Vibration Monitoring & Predictive Maintenance
Britton Electronics & Automation has partnered with TDK SensEI™ to deliver advanced vibration monitoring and predictive maintenance solutions designed for real-world industrial operations.
TDK SensEI combines high-performance wireless sensors with AI-driven analytics to continuously monitor equipment health and detect issues before they lead to failure. Paired with our integration expertise, this allows us to deliver a complete, actionable solution, not just data.
TDK SensEI provides an intelligent condition monitoring platform that uses edge processing and machine learning to identify abnormal vibration patterns in rotating equipment.
- Wireless vibration and temperature sensors
- Built-in AI for anomaly detection at the edge
- Continuous monitoring without manual data collection
- Secure cloud-based analytics and visualization
- Scalable architecture from single assets to full facilities
This technology allows early detection of issues such as bearing wear, imbalance, misalignment, and mechanical looseness—often weeks before failure occurs.
What We Monitor
We focus on critical assets where failure has the greatest operational and financial impact.
- Pumps and booster systems
- Electric motors and VFD-driven equipment
- Gearboxes and reducers
- Fans, blowers, and rotating assemblies
- Conveyors and process-critical machinery
How the System Works
Sensors are installed directly on equipment and begin collecting vibration and temperature data immediately. TDK SensEI establishes a baseline during normal operation, then continuously evaluates incoming data against that baseline using AI models.
- Baseline learning period defines normal operation
- AI detects deviations and abnormal vibration signatures
- Alerts are generated before failure conditions develop
- Maintenance decisions are based on actual equipment condition
This eliminates guesswork and replaces scheduled maintenance with condition-based action.
Why It Matters
Unplanned equipment failure is rarely just a repair cost. It affects operations, labor, and production.
- Emergency repair costs and rush labor
- Secondary damage to connected equipment
- Operational downtime and lost production
- Increased safety risks during failure events
With TDK SensEI monitoring in place, these risks can be identified early and addressed on your schedule, not during an outage.
In many applications, preventing a single failure offsets the cost of deployment.
Integrated Into Your Operation
Unlike standalone monitoring providers, BEA integrates TDK SensEI directly into your control and SCADA systems. Bringing condition data into the same environment your operators already use.
- SCADA alarm integration and visualization
- Centralized dashboards for equipment health
- Event logging and reporting
- Alignment with process data and operational trends
This ensures your team has clear, actionable information, not another disconnected system to manage.
Built for Industrial Environments
TDK SensEI sensors are designed for harsh and remote environments, making them ideal for water and wastewater systems, industrial facilities, and distributed assets.
- Minimal installation with wireless deployment
- No disruption to existing operations
- Reliable performance in demanding conditions
- Flexible expansion as needs grow
Our Approach
We start by identifying the equipment that matters most to your operation. From there, we deploy TDK SensEI sensors strategically to maximize value and visibility.
- Identify high-risk and high-impact assets
- Deploy sensors where failure risk is highest
- Establish baseline operating conditions
- Configure alerts and reporting
- Integrate data into your SCADA environment
- Support ongoing optimization and expansion
From Reactive to Predictive
Traditional maintenance reacts to failures. Preventive maintenance estimates when something might fail. With TDK SensEI and BEA integration, you gain real insight into equipment health, allowing you to act before failure occurs.
The result is improved reliability, reduced maintenance costs, and a system that works with your operation, not against it.
